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OPERATIONS MANAGEMENT

MGT 460

Self Introduction

• • • • •

Dr. Arshad Zaheer

Education:

PhD, MS(Engineering Management), MS (E-Commerce), MBA

Reviewer of International Journals Ph.D/M.Phil Supervisor/External Reviewer Publications in International journals Books//Monographs Articles in Edited Books

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Self Introduction

Dr. Arshad Zaheer

• • • • • •

National and International Conferences Workshops Administrative Experience Teaching Experience Areas of Interest Research Software Expertise

(SPSS, AMOS, VPLS)

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Course Outline

• • • • • • • • •

Introduction to Operations Management Productivity Measurement Competitiveness and Strategy Managing Quality Linear Programming Transportation Models Assignment Methods Forecasting Project Management

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Course Outline

• • • • • • • •

Decision Making Tools Learning Curves Inventory Management Operations Strategy in a Global Environment Location Strategies Layout Strategies Supply Chain Management Human Resources and Job Design

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Course Objectives

• Learning operational management techniques that could be applied to real world problems • understand the strategic role of operations management in creating and enhancing a firm’s competitive advantages • understand key concepts and issues of OM in both manufacturing and service organizations • apply analytical skills and problem-solving tools to the analysis of the operations problems • letting students apply the relevant management technique to the correct situation operations • letting students understand operational management results and draw the correct conclusion from them

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Reference Material

Operation Management by Jay Heizer, Barry Render and Jagadeesh Rajashekhar

Operations Research: An Introduction by Hamdy A. Taha

Operations Management by William J. Stevenson

Online search

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Course Plan and Requirements

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Lectures Assignments Quizzes Sessional Marks Distribution

Lecture 1 Introduction to Operations Management Dr. Arshad Zaheer

Lecture Outline

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Management Operations Value-Added Operations Interfaces Definition of Operations Management Nomenclature Goods and Services Responsibilities of Operations Manager New Trends in OM

Management What is Management?

Management is the scientific study concerning the different activities (like POSDCORB) in order to maximize profit, minimizing cost and to optimize productivity

Operations What is ‘Operations’?

‘Operations’ consists of activities related to the production of goods and services. ‘Goods Oriented Operations’ consists of manufacturing and assembly operations ‘Service Oriented Operations’ consists of, health care, transportation, Education, retailing etc.

Operations as core function ‘Operations’ function is the core of most business organizations Inputs are converted to Valuable outputs after transformation process

Value-Added The difference between the cost of inputs and the value or price of outputs.

Inputs Land Labor Capital Feedback Value added Transformation/ Conversion process Feedback Control Outputs Goods Services Feedback

Food Processor Inputs Raw Vegetables Metal Sheets Water Energy Labor Building Equipment Processing Outputs Cleaning Making cans Cutting Cooking Packing Labeling Canned vegetables

Inputs Hospital Process Processing Outputs Doctors, nurses Examination Healthy Hospital Surgery patients Medical Supplies Monitoring Equipment Laboratories Medication Therapy

Why Organizations need Operations Manager An operations Manager controls the processes by which value is added from conversion of inputs to outputs.

Production and Operations Management Production is the creation of goods and services Operations management (OM) is the set of activities that creates value in the form of goods and services by transforming inputs into outputs

What Is Operations Management?

The management of systems or processes that create goods and/or provide services Organization Finance Operations Marketing

Organizing to Produce Goods and Services

Essential functions:

Finance/accounting – allocation of resources, investment decisions, tracks how well the organization is doing, pays bills, collects the money

 

Marketing – Front line activity, generates demand Production/operations – creates the product

Distribution Operations Interfaces Industrial Engineering Maintenance MIS Public Relations Operations Purchasing Accounting Personnel

What Is Operations Management?

Operations management (OM) is the area of management which is concerned with administration of business practices especially overseeing, designing and controlling the process of production set of activities that creates value in the form of goods and services by transforming inputs into outputs with maximum level of efficiency ensuring profitability for the organization

Nomenclature

• Production Management • Production and Operations Management (POMA) • Operations Management • Operations Research (Interdisciplinary Subject) • Grey Areas

Operations Research Operations research is the development and collection of techniques based on mathematics and other scientific approaches that finds solutions to your problems.

Difference between Operations Management and Research 1. OR relies on mathematical modeling and OM relies on practical scenarios/industrial cases.

2. OR is domain and tool of Engineers while OM is considered to be one of the critical tools of Managers.

Why Study OM?

OM is one of three major functions (marketing, finance, and operations) of any organization

We want ( and need ) to know how goods and services are produced

We want to understand what operations managers do

OM is such a costly part of an organization

What Operations Managers Do Basic Management Functions

Planning

Organizing

Staffing

Leading

Controlling

Responsibilities of Operations Management Planning – Capacity – – – – – – Location Products & services Make or buy Layout Projects Controlling – – Scheduling Inventory Quality Organizing – Degree of centralization – Staffing – – Subcontracting Hiring/laying off – Use of Overtime Directing Incentive plans – – Issuance of work orders Job assignments

The Critical Decisions

Design of goods and services

What good or service should we offer?

How should we design these products and services?

Managing quality

 

How do we define quality?

Who is responsible for quality?

Table 1.2 (cont.)

The Critical Decisions

Process and capacity design

What process and what capacity will these products require?

What equipment and technology is necessary for these processes?

Location strategy

Where should we put the facility?

On what criteria should we base the location decision?

Table 1.2 (cont.)

The Critical Decisions

Layout strategy

How should we arrange the facility?

How large must the facility be to meet our plan?

Human resources and job design

How do we provide a reasonable work environment?

How much can we expect our employees to produce?

Table 1.2 (cont.)

The Critical Decisions

Supply chain management

Should we make or buy this component?

Who are our suppliers and who can integrate into our e-commerce program?

Inventory, material requirements planning, and JIT

How much inventory of each item should we have?

When do we re-order?

Table 1.2 (cont.)

The Critical Decisions

Intermediate and short –term scheduling

Are we better off keeping people on the payroll during slowdowns?

Which jobs do we perform next?

Maintenance

Who is responsible for maintenance?

When do we do maintenance?

Table 1.2 (cont.)

New Challenges in OM From

Local or national focus

Batch shipments

Low bid purchasing

Lengthy product development

Standard products

Job specialization To

  

Global focus Just-in-time Supply chain partnering

 

Mass customization

Rapid product development, alliances Empowered employees, teams

Characteristics of Goods

Tangible product

Consistent product definition

Production usually separate from consumption

Can be inventoried

Low customer interaction

Service Definitions

Services are deeds, processes or performances.

OR

A service is a time-perishable, intangible experience performed for a customer acting in the role of a co producer

Characteristics of Service

Intangible product

Produced and consumed at same time

Often unique

High customer interaction

Inconsistent product definition

Often knowledge-based

Frequently dispersed

Goods-service continuum Steel production Automobile fabrication Low service content High goods content House building Road construction Dressmaking Farming Increasing goods content Increasing service content Auto Repair Appliance repair Maid Service Manual car wash Teaching Lawn mowing High service content Low goods content

Ethics and Social Responsibility Challenges facing operations managers:

Developing and producing safe, quality products

Maintaining a clean environment

Providing a safe workplace

Honouring community commitments